Electro Magnetic Separator
Over Band Electro Magnetic Separators
Overband electromagnetic separators are essential tools used to eliminate ferrous particles from conveyor belts. These separators come in two main types: inline and cross belt magnetic separators. Inline magnets are positioned above the head pulley, while cross belt magnets span across it. Both types are equipped with self-cleaning capabilities, ensuring that the ferrous particles are automatically dislodged and collected in a bin.
Overband electromagnetic separators find wide-ranging applications across industries, such as:
Mining
They play a crucial role in separating iron ore from other materials, enhancing the purity and quality of the final product.
Cement
Coal
By deploying overband electromagnetic separators, industries can improve productivity, enhance product quality, and maintain a safer working environment.
Permanent Magnetic Separators
Cross Belt & Inline Over Belt Separators
Cross belt suspended separator magnets offer an efficient self-cleaning solution for continuous metal recovery from conveyed materials. These industrial magnetic separator systems pull ferrous metals out of non-ferrous materials as they pass through. The collected ferrous materials are automatically conveyed and discharged into a hopper via the self-cleaning magnetic separator belt.
Over Band Permanent Magnetic Separators
Electro Flux Over Band Permanent Magnetic Separators are suspended separators that don’t require an external power source. These non-electric separators attract tramp iron within conveyed materials, pulling iron particles to the magnet’s surface. The self-cleaning method ensures continuous removal of iron particles by the belt, which throws them into a chute.
Key Features:
- Electro Flux Over Band Permanent Magnetic Separators operate without external power, eliminating the risk of breakdowns and the need for maintenance.
- The separators can be adjusted to fit different belt widths and offer uniform magnetic strength and high durability.
- Customizable in various heights to meet specific magnetic strength requirements.
- Self-cleaning separators use a two-pulley design. For in-line material flow, self-cleaning magnets are mounted parallel to the conveyor. Cross belt self-cleaning magnets remove ferrous materials from the side of the conveyor.
Self-Cleaning Components:
- Heavy cleated rubber belt
- Self-aligning sealed bearings
- Four-point suspension
- Rugged structural steel frame
Electro Flux self-cleaning separators are ideal for installation over conveyors to remove tramp iron contamination and protect downstream processing machinery or ensure a cleaner product. The self-cleaning type utilizes a two-pulley design. Magnets mounted parallel to the material flow remove contaminants, while transverse self-cleaning magnets remove ferrous materials from the side of the conveyor.
Electro Flux offers self-cleaning magnets in permanent magnet and electromagnet variants.
Why Choose Electro‑Magnetic Separators?
Decades of engineering excellence are brought to the practice of belt-conveyor magnetic separation by Electro Flux. Our electro magnetic separator are superior because:
Advanced Electromagnetic Coil Design: With the use of high-quality electrical steel laminations, our electromagnetic separator machine features coils that generate high and uniform magnetic flux density. This maximises the collection of ferrous particles, fine tramp iron, as well as ferrous trash without compromising belt speed or material flow.
Robust & High-Efficiency Control Panels: We provide smart SCR-based or IGBT-based adjustable power control panels. It allows precise calibration of magnetic force, optimised for varying flow rates and material densities, resulting in energy savings under light loads.
Heavy-Duty Structural Integrity: Constructed of MIG-welded, high-strength steel frames, separators are vibration and mechanical force-resistant even in harsh environments. Sealed housings to IP65 prevent dust and moisture, improving service life.
Typical Applications
Our Electro‑Magnetic Separators are specifically suitable for application in industries like:
- Mining & Aggregates – Iron contaminant removal prior to crushing or grinding prolongs the wear life of downstream equipment. Our systems are also effective as a magnetic separator for belt conveyor setups, ensuring continuous metal removal during material transfer.
- Recycling – Removal of metal from shredded wood, paper, plastic, and municipal solid waste enhances material cleanliness.
- Food & Pharmaceutical Processing – Defending products against tramp iron contamination of grain, sugar, powders, or tablets.
- Chemical & Mineral Processing – Ore or mineral treatment with controlled magnetic intensity to match the properties of the material.
Customisation to Match Your Requirements
We know that every plant is different. Electro Flux provides tailored solutions:
- 300 mm to 2500 mm belt widths
- Adjusted magnetic field strengths to material content and belt speed
- Food-grade stainless and explosion-proof (Ex) constructions
- Remote monitoring and data logging capacity
- Quick-release belt mechanism for straightforward maintenance
Our in-house design engineers closely analyse your application and site requirements to suggest the correct separator variant, be it a heavy-duty over-belt, cross-belt, or conveyor magnetic separator.
After-Sales & Support You Can Rely On
When you select Electro Flux, you’re not merely purchasing a separator; you’re acquiring a partner:
- International network of field engineers with installation, start-up, and preventive maintenance experience.
- Spare parts assistance, including coil replacement kits and belt hardware.
- Operator training programs are designed to provide safe handling and maximum separator performance.
- Application testing in our on-site test lab to confirm the conveyor belt magnetic separator design before installation.
Watch Demo
Our Electro Magnetic Separator, including Overband Magnetic Separators, removes ferrous contaminants for cleaner material flows. With self-cleaning options, they offer hassle-free operation and improved safety. Ideal for mining, cement, and coal industries, they enhance efficiency and protect equipment. Durable and low maintenance, they ensure optimal performance.
Reach out today to optimize your material separation process!