Hump Magnet
Hump magnets are a type of industrial magnet that is used to remove ferrous metals from pneumatic conveyor systems and chutes. They are a versatile and efficient way to protect equipment and ensure product purity.
Hump magnets work by creating a strong magnetic field that attracts ferrous metal particles. The metal particles are then trapped on the surface of the magnet. The magnet can then be easily cleaned to remove the metal particles.
- Powders
- Granules
- Pellets
- Chunks
Hump magnets are a safe and reliable way to remove ferrous metals from pneumatic conveyor systems and chutes. They are also a cost-effective solution, as they can save businesses money on the cost of repairs and downtime.
Technical Specifications and Design Excellence
Electro Flux Equipments’ hump magnet is engineered with precision to provide maximum separation efficiency in problematic material handling systems. Its specially designed structure features two strong magnetic plates, encapsulated in a stainless steel hump-shaped housing. The design that pushes the material stream to pivot twice as it moves through the unit ensures that even weakly magnetic impurities make direct contact with the magnetic surface.
Every hump magnetic separator is designed to withstand harsh industrial environments. The housing is constructed with heavy-duty materials that are resistant to wear and corrosion, allowing them to be used in food processing, pharmaceuticals, chemicals, plastics, minerals, and cement industries. Sold in a variety of sizes and magnetic strengths, our equipment can be designed to suit particular flow rates and bulk densities.
Some of the primary features are:
- High-intensity magnetic plates for optimum ferrous metal collection
- Hinged door designs for simple inspection and cleaning
- Durable stainless steel construction for cleanliness and ruggedness
- Rare earth magnet options for high particle separation
- Simple installation into existing pipelines or duct systems
Advantages of Utilising Magnetic Hump Separators
Investment in a Magnetic Hump makes quantifiable gains in production quality and machine protection. The double-plate design ensures there is increased contact between the material and the magnet surface to avoid metal contamination. Trapping ferrous particles early in the process, the hump magnet saves downstream equipment like pulverisers, crushers, and extruders from expensive damage.
Some of its key advantages are:
- Product purity increases to meet stringent industry requirements
- Minimisation of downtime due to equipment failure
- Increased lifespan of production equipment
- Easy cleaning with rapid access doors
- Elastic installation in vertical or sloping chutes
Such advantages render the hump magnetic separator a must-have for companies that value efficiency, safety, and quality.
Industry Applications
Electro Flux Equipments provides hump magnetic separators to numerous industries. For instance:
- Food Industry: Avoiding metallic contamination in flour, grains, sugar, and spices.
- Plastics: Removing iron particles from polymer resins before moulding.
- Cement and Minerals: Shielding processing machinery against tramp metal.
- Pharmaceuticals: Sustaining hygiene and safety standards compliance.
- Chemical Processing: Protecting mixers and grinders from metallic impact.
This versatility makes the Magnetic Hump a very flexible solution.
Why Choose Electro Flux Hump Magnet?
What makes Electro Flux different from other producers is the blend of technical expertise and customer-oriented engineering. Each hump magnet is manufactured with rigorous quality control to provide consistent performance. The capability to tailor solutions allows clients to select magnetic strengths, materials, and sizes to match their systems exactly.
We also offer after-sales maintenance advice, technical consultancy, and maintenance tips to enable clients to maximise returns on investment. With established experience and a focus on quality, Electro Flux is a reliable partner for consistent hump magnetic separators in various sectors.
Conclusion
If you are looking for a reliable and efficient way to remove ferrous metals from pneumatic conveyor systems and chutes, then a hump magnet is the perfect solution for you. They are available in a variety of sizes and configurations to accommodate different applications, and they are a safe and cost-effective way to achieve your separation goals.
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