Magnetic Separators
Magnetic Separators
Magnetic Separators are critical for ensuring product purity and protecting equipment in various industrial applications. Electro Flux Equipments Pvt Ltd, a leading manufacturer and supplier of industrial lifting magnets, provides a range of high-performance magnetic separators designed to meet diverse industry needs. Established in 2005, Electro Flux is ISO 9001:2015 certified and serves industries such as steel, foundry, power plants, and more.
Magnetic Drum Separator
Electro Magnetic Separators are used to continuously remove ferrous particles from dry, free-flowing materials as they pass over a rotating drum. These separators offer high separation efficiency, making them suitable for a variety of applications. Their robust design ensures reliable performance and longevity, making them an essential component in industries requiring high-purity materials.
Magnetic Roll Separator
Magnetic Roll Separators, similar to drum separators, utilize rotating rollers to extract ferrous particles. These compact devices are often integrated within existing conveyor systems, providing a space-efficient solution for removing contaminants. Their high-intensity magnetic fields ensure thorough separation, enhancing product quality and process efficiency.
Magnetic Grill and Housing
Magnetic Grills and Housing units are designed to capture ferrous contaminants from liquid slurries as they flow through a powerful magnetic grid housed within a protective casing. This setup ensures that products remain pure and downstream equipment is protected from potential damage caused by ferrous debris. These separators are crucial for maintaining the integrity of liquid-based processes.
Liquid Line Magnetic Separator
Liquid Line Magnetic Separators are specifically engineered to remove ferrous contaminants from liquid pipelines. These in-line separators offer efficient protection for pumps, valves, and other processing equipment within liquid handling systems. By ensuring the removal of ferrous particles, they enhance the overall reliability and efficiency of liquid processing operations.
Choosing the Right Magnetic Separator for Your Needs
Selecting the most suitable magnetic separator machine begins with reviewing your material’s physical properties and operation goals:
- Material type: Dry bulk (aggregates, grains) or liquid/slurry (in mineral processing or food processing)? Drum, roll, or grill and housing separators are suitable for dry streams, while operators of liquid line systems are ideal for pipelines and process liquids.
- Magnetic strength and burden depth: Fine or weakly magnetic particles are picked up consistently by high-Gauss systems and high‑gradient cores.
- Flow characteristics and feed rate: These determine the industrial magnetic separator size and shape—oversized or undersized units cause inefficiency.
- Installation environment: Overhead, inline, or cross‑belt configurations all influence separation efficiency and cleaning ease.
By having Electro Flux’s team as your magnetic separator manufacturer, you benefit from expert counsel, custom sizing, and whole food, pharmaceutical, or heavy-industrial compliance.
Maintenance, Health & Safety Tips
Maximise uptime and guarantee operator safety with preventative care:
- Daily cleaning: Tramp iron accumulation reduces magnetic capture—auto-clean or scraping must be the standard.
- Regular checks: Check seals, housings, and rubber bearings. Low magnetic strength, measurable with a gauss meter or pull test, determines servicing time.
- Training of trainers: Required for handling high-strength magnetic fields and avoiding crush injuries. Use insulated trolleys and establish clearance zones around magnets and carbon-steel surfaces.
- Metal detector integration: Multi-layered defence—magnets remove ferrous fragments, with metal detectors capturing non‑ferrous or stainless fragments, reducing recalls and damage.
Electro Flux provides a trustworthy after‑sales system with magnet rewinding, realignment, and emergency service, keeping your magnetic separation systems running at their best.
Industrial Applications & ROI
Our magnetic separation machinery pays for itself in many industries:
- Steel & Foundries: Drum and roll separators recover iron fines and safeguard shredders and crushers.
- Mining & Minerals: High‑gradient separators purify slurry and maximise ore concentration.
- Conveyor Magnet: Removes tramp iron from material streams, protects processing equipment, and improves efficiency.
- Food & Pharma: HACCP/GMP with plate or liquid line separators offers safe, clean products.
Investing in an industrial magnetic separator pays back in a hurry:
- Reduced downtime resulting from destroyed equipment
- Improved product quality, fewer rejects
- Lower maintenance cost with extended machine life
- Improved compliance with regulations, especially in food, pharma, and recycling sectors
Why Partner with Electro Flux as Your Magnetic Separator Manufacturer
- Customisation: Tailor-made solutions from drum to grill to pipeline separators
- ISO 9001:2015-certified quality: Consistent, high-performing standards
- Worldwide support network: Experts in commissioning, maintenance, and training
- Competitive edge: Reliable separation boosts productivity and protects downstream assets
Whether replacing an existing line or building a new plant, Electro Flux’s range of magnetic separator machines and magnetic separation systems ensures the highest purity, safety, and efficiency.
Electro Flux Equipments Pvt Ltd’s range of magnetic separators, including Electro Magnetic Separators, Magnetic Roll Separators, Magnetic Grill and Housing, and Liquid Line Magnetic Separators, are designed to deliver exceptional performance and reliability. Their commitment to quality and innovation makes them a trusted name in the industry, providing effective solutions for maintaining product purity and protecting industrial equipment.
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