Electromagnets & Material Handling Solutions for the Foundry Industry

Foundries operate in harsh, continuous-duty environments where metal recovery, contamination control, and safe material handling are absolutely critical to profitability and safety. Electro Flux Equipments Pvt. Ltd. manufactures robust magnetic and vibrating solutions engineered to withstand the high temperatures, dust, and heavy-duty cycles common in foundry operations.

Our specialized equipment helps foundries increase metal yield, protect expensive downstream machinery, and significantly improve overall operational efficiency.

Key Applications in Foundries

Electro Flux equipment is essential across various stages of the foundry process:

  • Scrap handling and charging operations for furnaces.
  • Efficient removal of tramp iron from sand and other material flows.
  • Ferrous metal recovery from slag and waste products.
  • Conveyor-based separation systems for continuous material cleaning.
  • Furnace feeding and precise material transfer.
  • Screening and grading of foundry sand and other materials for quality control.

Recommended Electro Flux Equipment for Foundry Industries

We provide a comprehensive suite of equipment tailored to the unique demands of the foundry sector:

Lifting Electromagnet

Circular Lifting Electromagnet

We are a trusted circular lifting electromagnet manufacturer and supplier. We specialize in industrial...

Rectangular Electromagnet

Rectangular Lifting Electromagnet

Electro Flux Rectangular lifting electromagnets are a powerful...

Electro Overband Magnetic Separator

Electro Magnetic Separator

Electromagnetic separators are essential tools used to eliminate ferrous particles from conveyor belts...

magnetic pulley

Magnetic Head Pulley

Electro Flux Magnetic Head Pulleys are a versatile solution for removing tramp metal from conveyor belts.

Hydra Electro Magnet

Hydra Magnet

Excavator Electro Lifting Magnet can be used in any type of excavator by changing the...

Gyratory Screen Separator

Gyratory Screen Separator

Gyratory screens, manufactured and supplied by Electro Flux, offer the most effective method...

Why Foundries Choose Electro Flux

Our equipment is built for the long haul in the toughest environments:

  • Heavy-Duty Design: Specifically engineered for high-temperature and dusty environments, ensuring longevity and reliability.
  • Customized Solutions: We tailor solutions based on your specific material flow, conveyor details, and duty cycle requirements.
  • Reliable Separation: Our magnetic systems provide superior separation, protecting critical downstream equipment like furnaces and conveyors.
  • Service and Spares: We offer a faster service response and readily available spares to ensure minimal operational downtime.
  • Proven Performance:Our solutions have a track record of success across both Indian and international export foundries.

FAQs

Why are magnetic separators critical in foundries?

Magnetic separators are critical because they prevent tramp iron (unwanted ferrous metal) from entering crushers, mixers, and furnaces. This prevents costly breakdowns, reduces maintenance, and improves the quality and recovery of valuable metal.

Which magnet is suitable for general foundry scrap handling?

Circular magnets are generally used for bulk, unstructured scrap. Rectangular magnets are better suited for stable lifting of structured loads like castings or plates.

Can Electro Flux supply complete magnetic systems for foundries?

Yes. We offer a complete package of solutions, including lifting magnets, overband separators, magnetic pulleys, and screening equipment, to cover all your material handling and separation needs.

Get a Quote for Your Foundry

To receive a tailored recommendation, please share your material type, conveyor details, scrap handling method, and duty cycle. Our team will recommend the right solution to optimize your process.