Ceramics & Minerals
Equipments Used:
- Magnetic Drum Separators, Grill Magnets, High-Intensity Roll Separators
- Gyratory Screen Separators – for mineral size classification
- Vibrating Feeders – to regulate flow to crushers and mixers
- Vibrating Motors – for drying units, discharge and screen decks
Areas of Use:
Clay and mineral processing, glazing areas
Problems Solved:
In ceramics and mineral processing industries, maintaining product purity is essential to achieve desired product aesthetics, structural integrity, and market acceptance. One of the major challenges in these sectors is **iron contamination**, which can enter the process via raw materials, transport systems, or equipment wear. Electro Flux addresses this issue with **Magnetic Drum Separators**, **Grill Magnets**, and **High-Intensity Roll Separators** that efficiently remove even the finest ferrous particles from clay, feldspar, silica, and mineral powders.
Iron particles, if not removed, can create pinholes, color variation, and weak bonding in ceramic tiles or glass-based products. Our separators are installed at raw material intakes, before glazing lines, or at grinding units where precision separation is required. These units prevent downstream equipment like mixers, extruders, and polishers from experiencing unnecessary wear or contamination, extending their operational life and reducing service interruptions.
For mineral processors, particularly in quartz, kaolin, and feldspar plants, Electro Flux solutions ensure better grade recovery and improved product value by maintaining high purity standards. They support both dry and wet processing lines and are built to operate efficiently in dusty, abrasive conditions. Integrating our equipment helps ceramic and mineral plants enhance their production quality, reduce product rejection, and meet export-level quality certifications.
Additionally, Gyratory Screen Separators help grade minerals and clay by size. Vibrating Feeders control feed rates to crushers and mixers, and Vibrating Motors operate screens and packing tables for efficient processing.