Complete Magnetic Separation Systems for Foundries by Electro Flux

Foundries handle bulk quantities of scrap metal, sand, and additives that are processed under extreme temperatures and highly abrasive conditions. Electro Flux provides customized Electro Lifting Magnets that are capable of lifting irregular and heavy loads of ferrous scrap and efficiently feeding them into induction or arc furnaces. This speeds up melting operations and enhances safety by reducing the need for manual handling of hot or hazardous materials. Our Magnetic Separators, Overband Separators, and Magnetic Grills are strategically positioned at raw material entry points and sand reclamation systems to eliminate ferrous contamination. This is essential for maintaining high casting quality, preventing mold defects, and reducing rework or rejections. By integrating these systems, foundries benefit from cleaner melting operations, reduced wear on pumps, screw conveyors, and molds, and lower energy consumption through efficient material flow. Ultimately, Electro Flux equipment enables foundries to streamline their production cycles, maintain high metallurgical integrity in castings, and improve the overall profitability of their operations. 

Additionally, Vibratory Furnace Chargers simplify and automate the feeding of scrap into melting furnaces. Gyratory Screen Separators and Horizontal Screens are used to classify sand or shot particles. Vibrating/Compaction Tables remove air pockets in molds, and Bin Vibrators improve material discharge from storage bins.