Bin Vibrator

Electro Flux Bin Vibrators are indispensable equipment designed to improve material flow in hoppers and optimize furnace charging processes. Utilizing advanced vibratory action, these bin vibrators effectively eliminate common flow problems like bridging, ensuring smooth discharge of any material. In this article, we will explore the benefits of Electro Flux Bin Vibrators and their role in streamlining material handling and expediting furnace charging. Discover how these innovative devices can significantly boost productivity and maximize furnace utilization.

A bin vibrator functions by applying controlled vibration energy to the bin walls of hoppers or silos directly. When bulk material is stored in containers, it is likely to cause flow issues such as bridging, ratholing or material sticking to side walls. The bin vibrator overcomes such issues by loosening close material and encouraging smooth discharge.

While the vibrator operates, it reduces the internal resistance between particles of material and the container wall. This allows powders, aggregates and granules to flow unfettered without clogging or obstruction. The design delivers vibrations effectively, so a smooth flow under low power is realised. Through the removal of plug points, a bin vibrator gains an even production rhythm and stops downtime from manual interference.

Benefits of Applying a Bin Vibrator

The integration of a bin vibrator into your material handling operation has several benefits:

  • Uniform Flow: Provides an even discharge of powders, flakes and granular materials.
  • Less Manpower: Eradicates manual poking, hammering or shaking of bins.
  • Protected Product Quality: Eliminates compaction and segregation, guaranteeing material homogeneity.
  • Improved Safety: Minimises worker risk through reduced manual intervention of clogged bins.
  • Cost Savings: Saves money by reducing downtime, wastage and maintenance costs.
  • Extended Equipment Life: Prevents structural bin damage that typically results from bins being manually impacted to loosen clogs. 

During heavy volume production, these benefits make the bin vibrator a necessary piece of equipment in the manufacturing process. For fine powders and coarse aggregates, it ensures material is moving freely through the manufacturing process.

MODEL NAME EF – BV – 02
O.D 26 1/2
I.D 23 1/2
A 16 1/2
B 22
C 2 1/4
D 15 3/4
NO. OF HANGERS 4
T.E.N.V. HP 1/2

MODEL NAME EF – BV – 03
O.D 41 3/8
I.D 35 3/8
A 22 5/8
B 31 3/8
C 2 3/4
D 16 1/4
NO. OF HANGERS 3
T.E.N.V. HP 1 1/2

MODEL NAME EF – BV – 04
O.D 53 1/4
I.D 47 1/4
A 29 1/2
B 35 1/4
C 4 1/8
D 22 7/8
NO. OF HANGERS 4
T.E.N.V. HP 1 1/2

MODEL NAME EF – BV – 05
O.D 65 1/4
I.D 59 1/4
A 36 3/16
B 41 1/4
C 4 1/8
D 22 7/8
NO. OF HANGERS 4
T.E.N.V. HP 1 1/2

MODEL NAME EF – BV – 06
O.D 79 1/4
I.D 71 1/4
A 43 1/8
B 49 1/16
C 3 11/16
D 27 13/16
NO. OF HANGERS 6
T.E.N.V. HP 3

MODEL NAME EF – BV – 07
O.D 91 1/4
I.D 83 1/4
A 50
B 55 1/4
C 5 1/8
D 26 3/8
NO. OF HANGERS 6
T.E.N.V. HP 3

MODEL NAME EF – BV – 08
O.D 103
I.D 95
A 56 7/8
B 61 1/2
C 7 7/8
D 29 1/8
NO. OF HANGERS 8
T.E.N.V. HP 3

MODEL NAME EF – BV – 10
O.D 127
I.D 119
A 70
B 77 11/16
C 10 7/8
D 34 1/16
NO. OF HANGERS 16
T.E.N.V. HP 4

MODEL NAME EF – BV – 12
O.D 151
I.D 143
A 81
B 92 1/4
C 11 1/8
D 44
NO. OF HANGERS 20
T.E.N.V. HP 6

MODEL NAME EF – BV – 14
O.D 175
I.D 167
A 85
B 107
C 14
D 47
NO. OF HANGERS 20
T.E.N.V. HP 10

MODEL NAME EF – BV – 16
O.D 199
I.D 191
A 103
B 118
C 14
D 47
NO. OF HANGERS 24
T.E.N.V. HP 10

Industries Served

The utility of a bin vibrator makes it valuable in so many industries:

  • Construction and Cement Plants: Delivers unobstructed flow of cement, fly ash and stone dust.
  • Food Processing Units: Prevents clogging during handling of flour, sugar, salt and cereals.
  • Pharmaceutical Industry: Gives a smooth exit of fine powders employed in medicinal formulations.
  • Chemical Plants: Treats resins, powders and other sensitive materials without segregation.
  • Mining and Minerals: Maintains ores, coal, sand and minerals in free flow.
  • Agriculture and Fertiliser Production: Enables smooth handling of fertilisers, seeds and feed.

Through its ability to handle such a wide range of material, the bin vibrator establishes itself as an effective tool for improving process reliability in almost any industrial environment.

Why Choose Electro Flux Bin Vibrator

Electro Flux Equipments specialises in offering bin vibrators that are robust, precise and reliable. The equipment is constructed using heavy-duty materials and is tested for durability. The vibrators are available in different sizes and models to accommodate different designs and capacities of bins.

What sets Electro Flux apart is that it can customise solutions according to the needs of the customers. They can have the vibration intensity, type of mounting and power levels selected according to their exact requirement. Along with product perfection, the company also offers professional installation, training and quick after-sales assistance.

With years of expertise in material handling technology, Electro Flux guarantees that each bin vibrator it provides not only prevents clogging but also boosts productivity and reduces downtime. Choosing Electro Flux means investing in a reliable solution that optimises efficiency every step of the way in your production process.

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