Conveyor Magnets
Conveyor Magnets
Conveyor Magnets are essential for maintaining the integrity and efficiency of material handling systems in various industries. Electro Flux Equipments Pvt Ltd, a leading manufacturer and supplier of industrial lifting magnets, offers a comprehensive range of conveyor magnets designed to meet diverse application needs. Established in 2005 and ISO 9001:2015 certified, Electro Flux serves industries such as steel, foundry, power plants, and more.
Significance of Conveyor Magnets
Conveyor magnets are used in material processing and handling procedures. An efficient magnetic separator conveyor can eliminate ferrous impurities from product streams, enhancing product quality and preventing equipment damage. With industrial conveyor magnets in your manufacturing process, you minimise equipment damage, downtime and rework due to contamination.
These systems perform best in purity-driven industries where speed and dependability are critical. Recycling, mining, food processing or pharma, whatever Electro Flux conveyor magnets provide safe, efficient and hassle-free material transport.
Types of Conveyor Magnets
Electro Magnetic Separator
Electro Magnetic Separators (OMS) effectively remove ferrous particles from materials conveyed on belts. By ensuring the continuous removal of contaminants, these separators help maintain high standards of product quality and protect downstream processing equipment from potential damage. Their robust design and reliable performance make them indispensable in demanding industrial environments.
Suspension Electro Magnet
Suspension Electro Magnets provide a non-contact method for attracting and holding ferrous materials above a conveyor belt. These magnets are ideal for applications requiring continuous separation without interrupting material flow. Their versatility and efficiency make them suitable for various industrial applications, ensuring uninterrupted operations and enhanced productivity.
Suspension Permanent Magnet
Suspension Permanent Magnets offer a reliable and cost-effective solution for removing ferrous contaminants from conveyor systems. Unlike their electromagnetic counterparts, these magnets do not require a continuous power supply, making them energy-efficient and low-maintenance. They provide a continuous separation process, ensuring the purity of the conveyed materials and protecting downstream equipment.
Magnetic Head Pulley
Magnetic Head Pulleys are installed at the discharge end of conveyor belts to separate ferrous materials from non-ferrous materials. These pulleys enhance the separation process by ensuring that ferrous contaminants are efficiently removed before the materials are further processed. Their robust construction and high magnetic strength make them an essential component in material handling and recycling industries.
Advantages of Magnetic Separator Conveyors
Key Benefits:
- Improved Quality Assurance
Conveyor magnets sweep away stray metal chips, providing clean, contaminant-free materials during production runs.
- Minimised Equipment Damage
These systems isolate metal chips from crushers, grinders and other sensitive equipment.
- Reduced Labour Dependency
A metal separation system is automated by a magnetic separator conveyor with reduced human inspection and clean-up.
- Lower Maintenance Expenses
Equipment wear and tear is reduced with fewer metallic intrusions, a cost-saving byproduct.
Available Options and Customisation
Electro Flux has plenty of options to fit your operation
- Overband and Suspension Magnets
Best for bulk materials, suspended above conveyor belts and picking up ferrous metal in transit.
- Magnetic Pulleys
Head pulleys of belt discharge point for picking up and conveying metal.
- Magnetic Belt Conveyor Systems
Complete belt system with magnets for conveying, holding or aligning metal components, available for use on automated assembly lines.
- Custom Magnet Strengths and Sizes
Select ceramic, ferrite or rare earth magnets based on your need for segregation.
Electro Flux will assist in designing your magnetic belt conveyor solution to your rate requirements, material and mounting design.
Industry Applications and Uses
Our conveyor separator solutions have been used in a wide range of industries:
- Recycling and Scrap Yards
Separation of ferrous scrap from non-metallic material.
- Cement and Mining
Separation of metal particles from stone, aggregate and other raw materials.
- Food and Pharmaceuticals
Prevention of metal contamination of sensitive processing equipment, liquids and packaged foodstuffs.
- Chemical Plants
Prevention of metal damage to sensitive processing equipment.
Applied across a wide variety of applications, Electro Flux is one of India’s most trusted conveyor magnet suppliers.
Why Electro Flux Equipments
Electro Flux is a renowned name when it comes to manufacturers of conveyor magnets as it provides back-end support to innovation, quality and customer satisfaction. Every batch of magnetic conveyor separator is rigorously tested for quality to deliver consistent performance.
With years of experience and industry expertise, we introduce to you customised solutions to address your separation material problems. Our magnetism-based belt conveyor systems are designed for long life, reliability, and efficiency and thus a shrewd investment to initiate your production line.
Installation and After-Sales Support
We provide full installation assistance for all our industrial conveyor magnets. Our specialists make minimal interruption to your current installation. The permanent magnetic systems have no or low maintenance and can be operated continually for years as long as there is routine checking and surface cleaning.
Electro Flux also includes spare parts, technical and maintenance services for long-term reliability to help your separator conveyor run at an optimal level of efficiency.
Electro Flux Equipments Pvt Ltd’s range of conveyor magnets, including Conveyor Magnets, Electro Magnetic Separators, Suspension Electro Magnets, Suspension Permanent Magnets, and Magnetic Head Pulleys, are designed to deliver superior performance and reliability. Their commitment to quality and innovation makes them a trusted partner for industries seeking efficient and effective solutions for material handling and contamination control.
Build Unstoppable Power with Our Lifting Solutions
Check out our wide range of magnetic solutions to find the best fit. Our Team of specialists are here to assist you.