Gyratory Screen Separator
Gyratory Screens
Electro Flux Gyratory Screens have been built to provide precise material segregation with maximum energy efficiency and capacity. The equipment is made with a vertical unbalanced motor held by eccentric weights at the top and bottom. The top weight is meant to provide a horizontal throw, which is utilized to distribute the material evenly onto the screen surface. The reduced weight provides a combination of vertical motion and tilt, with the material rolling over and passing well through the screen’s mesh.
Backed by robust helical springs, the equipment enhances vibratory motion as well as vibrations and shock absorption of operations. Our Gyratory Screen Separator is available in different sets including single-deck, double-deck, as well as five-deck systems. Different decks may include screens of different mesh sizes fitted in them to attain multi-grade separation within a single pass. This allows manufacturers to successfully separate material based on density or size, and their operations are minimized while product quality is maximised.
Working Principle & Benefits
Gyratory Screener working principle employs horizontal and vertical vibratory motion to attain total separation. The spiral movement is induced by the eccentric weights, propelling the material in both directions—radial and vertical. Two-way motion ensures all the particles make contact with the screen surface, thus enhancing screening efficiency and accuracy.
Key benefits are:
- High capacity per unit screen area
- High-precision sorting with low product damage
- Low power, energy-efficient operation
- Quiet, smooth, low-maintenance operation
- Low-dust, compact design for clean processing
- Low screen replacement and low downtime
These combinations of characteristics make Electro Flux’s Gyratory Screen Separator highly suitable for continuous operation in demanding industrial processes.
SCREEN DIA - 600 (mm)
| MODEL NAME | EFI – 01 |
| SCREENING AREA (SQ.CM) | 1884 |
| MOTOR (HP) | 0.5 |
SCREEN DIA - 900 (mm)
| MODEL NAME | EFI – 02 |
| SCREENING AREA (SQ.CM) | 2886 |
| MOTOR (HP) | 1.0 |
SCREEN DIA - 1200 (mm)
| MODEL NAME | EFI – 03 |
| SCREENING AREA (SQ.CM) | 3768 |
| MOTOR (HP) | 2.0 |
SCREEN DIA - 1500 (mm)
| MODEL NAME | EFI – 04 |
| SCREENING AREA (SQ.CM) | 4710 |
| MOTOR (HP) | 2.0/2.5 |
Key Features and Benefits of Gyratory Screens:
- Reliable and efficient screening
- Economical solution for various applications
- Versatility in screening patterns
- Horizontal and vertical plane vibrations
- Adjustable lead angle for different applications
Industrial applications
Our Gyratory Screens are utilized in industries where accurate separation is required among materials. Some of them include:
- Food & Beverage: Flour sieving, starch, sugar, and spices
- Chemicals: Screening plastic resins, pigments, and additives
- Pharmaceuticals: Separating active ingredients and excipients
- Metallurgy & Minerals: Screening metal powders and minerals
- Recycling & Wastewater: Dewatering solids from slurry and effluent streams
- Ceramics: Screening clay and glaze materials
These processes utilise the machine’s ability to screen dry powders, wet material, and heavy slurries with equal facility.
Why Choose Electro Flux's Gyratory Screener
Electro Flux delivers unmatched value with design capability, rugged construction, and consistent performance. Our Gyratory Screener models utilise high-strength components that are sure to withstand heavy-duty service in powerhouses, factory floors, and industrial facilities. Customers can order standard or custom-designed systems according to application, capacity needs, and screen opening size.
Key major features include:
- ISO-standard build standard
- Adjustable eccentric weights for vibration adjustment
- Multi-deck configuration designs for grading and filtering applications
- Ball trays or ultrasonic attachments for anti-blinding
- Sanitary processing usage with easy-to-clean surfaces
All equipment is balanced, vibration accuracy tested, and load-handled before shipping for long-term performance and minimal running up times.
Use Cases & Client Experiences
Our Gyratory Screen Separator has improved customers’ productivity nationwide. For example:
- A food processor obtained 30% higher throughput from a five-deck Gyratory Screener.
- A chemicals company achieved improved material segregation with less screen blinding.
- A pharmaceutical firm witnessed steady performance with high-volume batch production.
- The above results are indicators of the machine’s reliability, precision, and tailor-fitting nature.
Looking to upgrade your material separation process? Choose Electro Flux Equipments to get the newest Gyratory Screens, well-designed Gyratory Screen Separators, and adjustable Gyratory Screeners. Call us immediately to get the best model for your application and enjoy a special quote.
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