Magnetic Grill and Housing
Magnetic grills and housings are a type of industrial magnet that is used to remove ferrous metals from free-flowing materials. They are a versatile and efficient way to separate metal from a variety of materials, including food products, chemicals, ceramics, and more.
Magnetic grills and housings work by creating a strong magnetic field that attracts ferrous metal particles. The metal particles are then trapped on the surface of the grill or inside the housing. The grill or housing can then be easily cleaned to remove the metal particles.
Electro Flux provides accurately engineered magnetic grills that are intended to extract ferrous contamination from dry, granular, or flowing material. Our grill magnets are made with strong rare-earth or ferrite magnets and are intended to protect your downstream equipment thoroughly while maintaining product purity. These models find application in industries including food processing, chemicals, ceramics, plastic, pharmaceuticals, and recycling. As an established manufacturer, Electro Flux provides reliable magnetic grill systems that improve operational efficiency and ensure high-quality output.
- Food products
- Chemicals
- Ceramics
- Powders
- Granules
- Pellets
- Chunks
Magnetic grills and housings are a safe and reliable way to remove ferrous metals from free-flowing materials. They are also a cost-effective solution, as they can save businesses money on the cost of labor and disposal.
How Our Grill Magnets Work
Every grill magnet is composed of magnetic tubes mounted in cylindrical, square, or rectangular housings. The tubes create a powerful magnetic field that traps ferrous impurities as material passes over or through the grill. The location of the tubes maximises contact with the product stream. Gathered iron particles are still on the surface until picked up when cleaning is done, either manually or automatically, depending on the model. The arrangement gives uniform and effective filtration, enhancing both product safety as well as equipment longevity.
Magnetic Strength Options
Electro Flux magnetic grills come in a variety of intensity levels:
- Low intensity (around 2,500 Gauss) for big ferrous impurities
- Medium strength (up to 6,500 Gauss) for general-purpose separation
- High strength (up to 11,000 Gauss) for fine ferrous dust and particles
- Super-high strength (up to 12,000 Gauss) for ultra-fine filtration in demanding applications
This level provides customers with the ability to select the precise magnetic strength needed for their particular product and material stream.
Variants and Cleaning Mechanisms
We provide several grill magnet configurations for various installation and cleaning needs:
- Permanent magnetic grills for straightforward, easy-to-fit solutions
- Drawer-style grill magnets with stacked magnetic bars for effective separation and effortless removal
- Self-cleaning magnetic grills that will automatically eject caked particles without operator intervention
Each type is tailored to guarantee compatibility with your equipment and working conditions.
Construction and Customisation
All grill magnets are fabricated with high-grade stainless steel (SS 304 or SS 316) to provide superior corrosion resistance and cleanliness. SmCo magnets may be utilised for use in high-temperature applications to provide magnetic retention capability. All dimensions, shapes, and magnet spacing can be adjusted as per your operating requirements to fit perfectly into your product handling system. Tube diameter and housing type can also be set as necessary.
Applications Across Industries
Magnetic grills find extensive use in numerous industries:
- In food and spice processing facilities, to get rid of metal impurities before packing
- In plastic and chemical manufacturing facilities, to guard extruders and mixers
- In ceramic and tile production, to maintain raw material purity
- In recycling and bulk material handling, to protect downstream equipment
These power-free grill magnets are quiet and make them a very dependable, cost-effective solution for contamination control.
Why Choose Electro Flux Magnetic Grills
- Sturdy stainless-steel construction to withstand industrial conditions
- Full range of magnetic strengths available to fit various types of products
- Tailored configurations to suit specific process applications
- Simple to clean and maintain
- Fixed, drawer-type, and self-cleaning models are available
Electro Flux is dedicated to providing high-performance magnetic grill solutions with performance, reliability, and user-centric design.
Conclusion
If you are looking for a reliable and efficient way to remove ferrous metals from free-flowing materials, then a magnetic grill or housing is the perfect solution for you. They are available in a variety of sizes and configurations to accommodate different applications, and they are a safe and cost-effective way to achieve your separation goals.
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Magnetic Grill and Housing
Our Magnetic Grills and Housings efficiently remove ferrous metals from free-flowing materials, ensuring product purity and equipment protection. Ideal for industries like food processing, chemicals, and ceramics, they offer reliable magnetic separation. Built with high-intensity magnets, they provide easy cleaning, durability, and low maintenance.
Get in touch today to find the perfect magnetic separation solution for your needs!