Abrasives Manufacturing
Equipments Used:
- Drum Separators, Magnetic Grills
- Gyratory Screen Separators – for abrasive grain sorting
- Horizontal Screen Separators – for fine grading
- Vibrating Feeders – for mold loading or continuous feed
- Bin Vibrators – for flow assurance from silos
Areas of Use:
Material mixing, grinding units
Problems Solved:
Abrasive tools such as grinding wheels, sandpapers, and cutting discs require a completely **iron-free production environment**. Even microscopic ferrous contamination can interfere with bonding, abrasive integrity, and tool lifespan. Electro Flux’s **Drum Separators**, **Magnetic Grills**, and **Vibratory Feeders with Integrated Magnets** ensure that iron particles are removed from raw materials like aluminum oxide, silicon carbide, and bonding agents.
Iron contamination in abrasives can lead to uneven surface finish, weak adhesion, and early tool failure. Our separators are placed at critical points such as material blending zones and feeding lines to guarantee purity before molding or pressing. This helps reduce scrap generation, improve quality control, and support ISO-grade manufacturing.
By ensuring ferrous-free raw material flow, we help abrasive manufacturers enhance tool performance, customer satisfaction, and export-readiness. In addition, our systems minimize machinery wear and reduce cleaning downtime, further contributing to streamlined operations and cost savings.
Additionally, Gyratory and Horizontal Screens grade raw abrasive particles by size. Vibratory Feeders distribute material into molds or presses, and Bin Vibrators prevent bridging in fine material hoppers.